Exercise equipment

Project management and maintenance
Requirements for design documentation, technical information, maintenance and liability
Documentation
The submission of design documentation and technical specifications for each item (where applicable), is to include, but not be limited to:
- Approvals, searches, compliant drawings and documentation – written compliance with relevant legislation, Australian Standards and corporate documents (including specifications and access and mobility requirements)
- Preliminary site setup (refer LIM category) – compliance with safety, tree protection, erosion and sediment control measures
- Technical information – the manufacturer’s product, installation, inspection, warranties and maintenance information
- Materials – specification of materials
- Schedule of finishes
- Engineered design and any required certifications
- Unusual requirements for handling or installation and competency requirements
- Workplace health and safety plan, where applicable
- Environmental Management Plan (EMP) and/or erosion and sediment control plan, where applicable.
Practical completion – technical information to be supplied:
At practical completion, the contractor must supply full technical specifications, including but not limited to:
- Certification – inspections, final approvals and documentation
- As constructed drawings and specifications which should detail the location of any sub-surface services (e.g. drainage, electrical)
- Operational manuals – inspection/maintenance details including parts and service manuals, and manufacturer’s guarantees
- Construction and/or maintenance tools including non-standard maintenance tools for bolt tightening and replacement parts
- All required signage should be installed prior to hand-over of the asset, where applicable
- Manufacturer’s guarantees/warranties and any other documents or items, including quality management compliance and accreditation.
Maintenance period and/or defects liability period
Developer delivered assets
The development maintenance period and requirements are nominated in the conditions of approval (decision notice).
Council delivered assets
The maintenance period and requirements are nominated in the letter of appointment of contractor (contract).
Prior to the end of the pre-determined maintenance period or defects liability period, a ‘pre-handover inspection’ should be conducted by an authorised council officer. The following items will apply:
- Compliance Audit
- Rectification Action Plan (RAP) is provided identifying any faults and non-compliance
- RAP items are to be rectified prior to handover.
Note: As-constructed drawings and ADAC file must be submitted at practical completion. GIS require this information to update their records on the asset register and other sources.
Documentation – additional exercise equipment documentation
In addition to the standard documentation listed above, the submission of exercise equipment design documentation and technical specifications for each item (where applicable), is to include, but not be limited to:
- specifications – detailed requirements see LIM Exercise equipment – Specifications.
- detailed design with dimensioned drawings – illustrating equipment details, plan view, elevations and levels. These drawings must show the relationship of equipment to any other elements to be constructed in the area (including any shade sails). Drawings must detail:
- minimum fall zone dimensions
- impact absorbing surfacing requirements
- intended age range.
- exercise equipment details – installation manuals and documentation outlining:
- the need for any special tools, lifting devices, space required for installation and correct orientation.
- details of the required foundations/footings – anchorage in the ground and design and location of the foundation/footings.
- specification and availability of exercise equipment spare parts.
- certified engineering drawings – (including footing designs) and soil test results.
- building approval – for equipment over 3.0 m in height and shade sails.
During construction – additional exercise equipment requirements
During construction, the contractor must supply technical information including but not limited to:
- submit installer’s statements – verifying that the substrate is satisfactory for receiving the installation.
- confirmation of footing compliance
- confirmation of sub-surface drainage and discharge outside playground footprint.
Practical completion – additional exercise equipment technical information to be supplied
In addition to the standard information listed above, at practical completion, the contractor must supply technical specifications for each item in the exercise equipment footprint and including but not limited to:
- certification – inspections, final approvals and documentation from a certified compliance engineer detailing:
- that the design, construction and installation of the exercise equipment are undertaken to the manufacturers specifications and comply with AS 16630:2021 Permanently installed outdoor fitness equipment (including AS 4422 where applicable) and all other relevant statutory requirements codes, regulations and standards.
- exercise equipment safety surface impact attenuation test certificate – for surfacing as found on site complies with Australian Standards for play spaces AS 4422 Playground surfacing – Specifications, requirements and test method.
- building approvals where applicable.
- compliance plate – All equipment pieces must have markings in accordance with AS 16630:2021, i.e. compliance plate and basic level mark.
- exercise equipment installation, inspection and maintenance – AS 16630:2021 Permanently installed outdoor fitness equipment specifies that the manufacturer should supply product installation, inspection and maintenance information for each item of equipment, illustrated where possible. It should also include:
- maintenance requirements – the manufacturer’s instructions will specify the type, method and frequency of the inspections and maintenance regime.
- manufacturer’s instructions should specify all matters that require maintenance inspection such as servicing points and methods, replacement parts specifications, disposal, spare parts, surface finishes, drainage holes, and surfacing.
- maintenance manual and tool kit – the manufacturer must supply a maintenance manual and tool kit, including any special play equipment tools required.
- running-in requirements – such as tightening of fastenings.
- all relevant signage – should be installed prior to the acceptance of the works
- ‘post installation checklist’ – to be submitted prior to the exercise equipment being open to the public.
This component is currently in development